What Strip Sachets Are Used For
Strip sachets are individual sachets joined together in a continuous strip so they can be packed, stored and dispensed in an organised way. The format suits products that need small, measured portions and a clean presentation on shelf or in cartons. It also helps keep packs together during dispatch, especially where a customer needs many single-use units in one order.
For South African producers, strip sachets work well where speed matters and where stock needs to move through packing rooms without unnecessary handling. They are commonly used for sample packs, portion packs, trial sizes and repeat supply runs. If your product is packed in a controlled process, strip format can save time and reduce mix-ups, but the artwork and seal layout must be set up correctly from the start.
Format Choices, Sizes And Print Options
Strip sachets can be made in different widths, lengths and sachet counts per strip, depending on the product fill and the way the end user will open or separate each unit. Common options include straight edge sealing, tear points between sachets and hole positions for hanging or bundling. We also work with a range of film structures, depending on whether the contents need extra barrier, clarity or a matte finish.
- Typical sachet widths from about 30 mm up to 120 mm
- Strip lengths matched to the number of sachets required per set
- One-colour or multi-colour flexo printing
- Gloss, matt or combination finish options
- Clear film, printed film or laminated structures
- Perforations or tear notches where needed
Artwork needs to allow for sealing space and panel movement, so copy should not be placed too close to the edges. We also check repeat length and registration before production begins, because small shifts can affect the appearance of text, logos and fine line work.
Where Strip Sachets Suit Best
This format suits brands that need a neat, compact pack for direct use, sampling or secondary packing. It is a practical choice for promotional packs, hospitality supplies, health and beauty samples, food seasonings, liquid or powder portions and contract packing jobs where each sachet must be counted quickly. In Durban and the coastal areas, strip packaging also helps protect product presentation when stock is handled in warm, humid conditions.
Strip sachets are useful for manufacturers and distributors who want a pack format that can move from filling to boxing with minimal fuss. They also work well for businesses that supply nationwide and need a format that stacks well in cartons and stores cleanly on shelves. If your site runs on shifts or has load-shedding related downtime, the format is easy to store and continue with later, as long as the batch is kept in order.
- Sample and trial packs
- Single-use portions
- Retail promotions
- Hospitality and catering packs
- Multi-pack inserts
Installation, Power And Production Requirements
Strip sachets do not require installation at the customer site, but the production setup must match the filling and packing process being used. If your operation uses a sachet machine, the web width, seal pattern and cut marks need to suit the machine guide and the final pack size. Where heat sealing is used, a stable power supply is important and backup power should be considered during peak demand periods or load-shedding.
For more complex runs, we may need details about fill temperature, sealing dwell time, pack orientation and whether the strips will be machine-fed or hand-packed. Gas is not usually required for the packaging format itself, but if your filling process uses heated equipment or gas-assisted systems, that should be confirmed before production. In Pinetown and surrounding industrial areas, it helps to plan for ventilation, heat control and clean handling space too.
The final format should be checked against your downstream routine. A strip that is too long or too short can slow packing and create waste. Small changes to spacing or perforation placement can make a big difference on the line, so it is worth confirming the exact pack method before we go to print.
Care, Storage And Repeat Production
Strip sachets should be stored in a clean, dry area away from direct sun, dust and sharp edges. Keep cartons flat and avoid crushing the strips, especially if the film has fine registration or easy-tear points. In coastal KZN, humidity can affect cartons and handling so it is better to keep stock off cold floors and away from open roller doors where possible.
If you are running repeat production, keep the approved sample, artwork version and print notes together. That makes it easier to repeat the same strip count, tear pattern and colour balance on the next run. We can also coordinate dispatch in batches so stock reaches Durban, Johannesburg, Pretoria, Cape Town or Bloemfontein in the right order for your packing schedule.
- Store flat and dry
- Keep away from direct sunlight
- Protect perforations and edge seals
- Retain approved samples for repeat orders
- Check outer cartons before dispatch
What To Check Before You Order
Before placing an order, confirm the product fill, sachet size, strip count and whether each unit must tear apart cleanly. Also check if you need clear viewing panels, barcode space, batch coding areas or specific colour targets. For regulated products, you should confirm your own label wording and layout requirements before artwork is released.
It also helps to know your monthly volume, whether the run is a short run or repeat production, and whether the strips will be packed by hand or machine. If you need price comparisons, the main variables are film structure, print colours, strip count, cut style and order quantity. Our team in Pinetown can talk through the practical side and help match the pack to your packing process, with support from prepress through to dispatch. A neat spec saves time later and keeps the finished strips consistent.
Key facts
| Format | Continuous sachet strip supplied in linked units |
|---|---|
| Print method | Flexo printing for flexible packaging |
| Widths | Approximately 30 mm to 120 mm, depending on pack needs |
| Strip options | Tear points, perforations, hanging holes and repeat counts |
| Material options | Clear film, printed film and laminated structures |
| Supply areas | Pinetown, Durban, Johannesburg, Pretoria, Cape Town, Bloemfontein and nationwide |
